Infeed and die stations (RDC)

More information

RIRO

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The Madern RIRO(roll-in roll-out) line. A modular machine concept in complete enclosure with integrated electrical cabinet for less noise, dust and more safety. The RIRO is a high performance and user-friendly machine which makes change-overs quick and ergonomic, because of the mechanically coupled upper and lower cylinders. Other benefits are amongst others reduced machine and tool investment, good accessibility and low maintenance. Offline tool preparation and setting is possible with the make-ready set.

 

Industries

Aseptic - Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 500 mm (19.68")
Web width

up to 1650 mm (64.96")
Web speed

up to 550 m/min (1804 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing, Punching
Feature stations:
Punching (Spouts and screw caps), Half cuts
Tool change:
Top frames

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

Revoline-850

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The Madern Revoline-850 rotary die-cutter is a very versatile, operatior-friendly die-cutting concept. It is one of the most recent developments and last year the first set has been successfully installed.
The modular design of the Revoline allows the converter to choose from a wide range of options to customize the unit to it’s own needs, specifications and budget. The Revoline is available as a single converting station using combined rotary cutting and creasing converting tools and can be extended up to 4 stations for separate cutting, creasing, embossing, punching and perforating operations.

Industries

Tobacco packaging, Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 430 mm (16.9")
Web width

up to 1050 mm (41.3")
Web speed

up to 400 m/min (1312 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing, Punching, Stripping
Feature stations:
Punching (Spouts and screw caps), Half cuts
Tool change:
Top frames

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

MST 850-1150 (Sleeve concept)

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The modular design of the MST 850 die-cutter is based on the proven Madern die-cutter technology and fits perfectly to the latest developments of the Madern delivery system. The system can be easily interfaced with existing or new printing presses and will be a perfect match with the new short run gravure, flexo or litho sleeve technology presses available in the market. Advantages are among others that there are nog bearing blocks needed, no couple gears needed, lower investment in tooling and depth adjustment on the run.

Industries

Tobacco packaging, Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing
Feature stations:
Tool change:

Machine solutions

Replacement, Stand alone off-line, Integration

RDC M-720

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  • RDC_M-720_detail.jpg

Modular die stations for cutting, creasing, embossing, punching and stripping. Madern delivers custom made die-stations with motorized settings, job memorization, independent mechanical and electrical interface and register control system. Machine direction is possible from left – right and right – left. Top frame modules with magnetic locking and quick change-over features and off-line tool preparation. The Madern RDC’s have possibilities for single or multiple rotary die-station, various feature stations and Madern bearing blocks.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75")
Web width

up to 850 mm (33.5")
Web speed

up to 400 m/min (1312 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing
Feature stations:
Half cuts
Tool change:
Top frames, Overhead

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

RDC M-820 with mechanical hoist

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Modular die stations for cutting, creasing, embossing, punching and stripping. Madern delivers custom made die-stations with motorized settings, job memorization, independent mechanical and electrical interface and register control system. Machine direction is possible from left – right and right – left. Top frame modules with magnetic locking and quick change-over features and off-line tool preparation. The Madern RDC’s have possibilities for single or multiple rotary die-station, various feature stations and Madern bearing blocks.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75")
Web width

up to 850 mm (33.5")
Web speed

up to 400 m/min (1312 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing
Feature stations:
Half cuts
Tool change:
Overhead

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

RDC M-820

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  • RDC_M-820_detail.jpg

Modular die stations for cutting, creasing, embossing, punching and stripping. Madern delivers custom made die-stations with motorized settings, job memorization, independent mechanical and electrical interface and register control system. Machine direction is possible from left – right and right – left. Top frame modules with magnetic locking and quick change-over features and off-line tool preparation. The Madern RDC’s have possibilities for single or multiple rotary die-station, various feature stations and Madern bearing blocks.

Industries

Tobacco packaging, Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing, Punching, Stripping
Feature stations:
Punching (Spouts and screw caps), Half cuts
Tool change:
Top frames, Overhead

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

RDC M-1320

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Modular die stations for cutting, creasing, embossing, punching and stripping. Madern delivers custom made die-stations with motorized settings, job memorization, independent mechanical and electrical interface and register control system. Machine direction is possible from left – right and right – left. Top frame modules with magnetic locking and quick change-over features and off-line tool preparation. The Madern RDC’s have possibilities for single or multiple rotary die-station, various feature stations and Madern bearing blocks.

Industries

Aseptic - Liquid packaging, Gable top - Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Punching
Feature stations:
Punching (Spouts and screw caps), Half cuts
Tool change:
Top frames

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

RDC M-1650

  • RDC_M-1650_2.jpg
  • RDC_M-1650_detail1.jpg
  • RDC_M-1650_1.jpg
  • RDC_M-1650_detail2.jpg

Modular die stations for cutting, creasing, embossing, punching and stripping. Madern delivers custom made die-stations with motorized settings, job memorization, independent mechanical and electrical interface and register control system. Machine direction is possible from left – right and right – left. Top frame modules with magnetic locking and quick change-over features and off-line tool preparation. The Madern RDC’s have possibilities for single or multiple rotary die-station, various feature stations and Madern bearing blocks.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75")
Web width

up to 850 mm (33.5")
Web speed

up to 400 m/min (1312 feet/min)

Options die station

Modular or single station for:
Creasing, Punching
Feature stations:
Punching (Spouts and screw caps)
Tool change:
Top frames, Overhead

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

RDC ME-1020 B-style

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Modular die stations for cutting, creasing, embossing, punching and stripping. Madern delivers custom made die-stations with motorized settings, job memorization, independent mechanical and electrical interface and register control system. Machine direction is possible from left – right and right – left. Top frame modules with magnetic locking and quick change-over features and off-line tool preparation. The Madern RDC’s have possibilities for single or multiple rotary die-station, various feature stations and Madern bearing blocks.

Industries

Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Punching
Feature stations:
Tool change:
Overhead

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration
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