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Rotary die solutions


The Madern RiRo for quick changeover

The essence of the Madern RiRo “Roll in Roll out” wide web rotary converting concept is set-up reduction and quick change-over. The system is equipped with several advanced quick changeover features and techniques, such as:

  • Tool change can be done by one operator. No additional support required during loading, transportation and positioning of the tools;
  • Automatic and accurate positioning of the tools in machine and cross direction;
  • No manual connections between the die module and rotary die-cutter;
  • Tool-less, simple driven connection by means of a timing belt;
  • Automatic coupling of the gear lubrication system;
  • On-the-fly tool adjustments possible in cross direction;
  • Motorized settings and job memorization;
  • Multifunctional in-feed unit, equipped with an easy web feed system.
Get your RiRo

High variation of implementation possibilities

Available for high-speed reel to reel production and rotary die-cutting applications. Single or multiple rotary die-station for cutting, creasing, embossing, punching and perforating. Simple and easy handling of the tool carrier and tools by means of an electrical transport truck.

User friendly

The RiRo rotary die-cutter is fully enclosed, reducing noise and dust coming into the pressroom and optimizing safety for the operators. The wide doors on operator and drive side allow convenient and easy access for change-overs and maintenance.

Technical specifications


Final specifications may vary from the list above, due to board, volumes, applications & developments

  • Modular machine concept
  • Quick and ergonomic change-over
  • Upper & lower cylinders are mechanically coupled
  • Offline tool preparation
  • Complete enclosure (safety, noise reduction, capture dust)
  • RiRo general specifications
  • Up to 3 converting stations
  • Suitable for cutting, creasing, embossing and punching process

  • Lower initial machine investment
  • High performance
  • High overall efficiency
  • Ergonomic, user-friendly
  • Low maintenance
  • Shorter job change-over times
  • Off line tool/gap adjustments
  • Resulting in higher machine up-time

Up to 650 mm (25,6″)

720 mm (28”) – 1750 mm (68,9″)

Mechanical up to 600 m/min (2000 ft/min)

Modular die stations for cutting, creasing, embossing, punching and stripping

  • Single or multiple rotary die-station
  • Various feature stations
  • Madern bearing blocks
  • Future and additional extensions possible

Advice and support from the experts

Let our team of experts provide you with comprehensive technical advice and support, to commission and deliver your next custom-made rotary die-cutting solutions.